• Recipes
  • About
  • Contact
menu icon
go to homepage
  • Recipes
  • About
  • Contact
search icon
Homepage link
  • Recipes
  • About
  • Contact
×
Home

Indulgent Smoked Sausage Mac and Cheese Pasta Made Easy

Published: Oct 1, 2025 by Julie Chen · This post may contain affiliate links · Leave a Comment

There's something deeply satisfying about throwing together a comforting dish that warms both the heart and the stomach, especially on a busy weeknight. Enter my go-to recipe for Smoked Sausage Mac and Cheese Pasta—an easy weeknight meal that’s both creamy and deliciously smoky. With its blend of sharp cheddar, mozzarella, and gouda, this dish is a crowd-pleaser that satisfies even the pickiest eaters, young and old alike. The best part? You can whip it up in under 30 minutes and customize it to fit any dietary preference, whether you’re serving meat lovers or vegetarians. Trust me, once you make this delightful pasta dish, you’ll be eager to keep it in your regular rotation. Curious how to make it your own? Let’s dive into the details!

Why is this mac and cheese a must-try?

Unforgettable Flavor: The blend of sharp cheddar, mozzarella, and gouda creates a uniquely creamy and smoky flavor that's sure to impress.

Quick & Easy: Perfect for those busy weeknights, this dish can be ready in under 30 minutes, making it a lifesaver.

Customizable: Whether you prefer meat, veggies, or a spicy kick, adapt this recipe with your favorite ingredients for a personal touch.

Crowd-Pleaser: Kids and adults alike will love diving into a hearty bowl of comfort that feels gourmet yet simple to prepare.

Meal Prep Friendly: Leftovers can be stored for days or even frozen, making it an excellent choice for those who love to plan ahead. Enjoy it hot or reheated for a quick meal!

Smoked Sausage Mac and Cheese Pasta Ingredients

• Here's what you'll need!

For the Pasta

  • Elbow Macaroni or Small Pasta Shells – Acts as the hearty base; feel free to swap with any small pasta like penne or rotini.

For the Cheese Sauce

  • Unsalted Butter – Infuses richness into the sauce; olive oil is a lighter option if preferred.
  • All-Purpose Flour – Thickens the cheese sauce beautifully; whole wheat flour is a healthier alternative.
  • Milk – The creamy base; whole milk delivers more richness, but low-fat or dairy-free works well too.
  • Shredded Sharp Cheddar Cheese – The primary cheese offering flavor and creaminess; aged cheddar or dairy-free cheese are great swaps.
  • Shredded Mozzarella Cheese – Provides that desirable stretchy texture; try provolone for a unique twist.
  • Shredded Gouda Cheese – Adds a lovely smoky undertone, ideal for the smoky flavor of a Smoked Sausage Mac and Cheese Pasta; can be replaced with Monterey Jack or additional cheddar.

For the Sausage

  • Smoked Sausage – Gives a hearty, savory flavor; consider alternatives like Italian sausage, chorizo, or turkey sausage for a leaner option.

For Seasoning

  • Garlic Powder – Elevates the dish’s flavor; fresh minced garlic is a lovely substitute.
  • Black Pepper – For seasoning; white pepper gives a milder flavor profile if desired.
  • Salt – Adjust to taste as needed.

For Garnish

  • Chopped Parsley – An optional touch for color and freshness, enhancing presentation at serving time.

Step‑by‑Step Instructions for Smoked Sausage Mac and Cheese Pasta

Step 1: Cook the Pasta
Begin by bringing a large pot of salted water to a rolling boil. Add your elbow macaroni or small pasta shells, cooking according to the package instructions until al dente, usually around 8-10 minutes. Once cooked, drain the pasta in a colander and set it aside, allowing any excess water to remove completely for the best Smoked Sausage Mac and Cheese Pasta.

Step 2: Cook the Sausage
In a large skillet over medium heat, add the sliced smoked sausage. Cook for 4-5 minutes, stirring occasionally until the sausage is nicely browned and heated through, releasing its savory oils. Once browned, transfer the sausage to a plate, keeping the skillet ready for the next steps and the smoky flavor that will flavor the cheese sauce.

Step 3: Make the Cheese Sauce
In the same skillet, melt 3 tablespoons of unsalted butter over medium heat. Once melted, add 3 tablespoons of all-purpose flour, stirring continuously to create a roux for about 1 minute until bubbly. Gradually whisk in 2 cups of milk, continuing to stir until the mixture thickens, which should take around 3-4 minutes. The sauce should be creamy and coat the back of a spoon.

Step 4: Add Cheeses
Lower the heat and stir into the thickened sauce 1 cup of shredded sharp cheddar cheese, 1 cup of shredded mozzarella cheese, and 1 cup of shredded gouda cheese. Keep stirring until all the cheeses are melted and the mixture is smooth, creating a rich and cheesy base for our Smoked Sausage Mac and Cheese Pasta.

Step 5: Combine Ingredients
Once your cheese sauce is creamy and delicious, add the cooked pasta and the browned sausage into the skillet, stirring gently to combine everything evenly. Season the mixture with 1 teaspoon of garlic powder, salt, and black pepper to taste, ensuring all pasta is coated in that wonderful, smoky flavor.

Step 6: Serve & Garnish
Remove the skillet from heat and transfer your piping hot Smoked Sausage Mac and Cheese Pasta to bowls or a serving dish. For the finishing touch, sprinkle with chopped parsley for a pop of color and added freshness. Serve immediately and savor the comforting warmth of this delightful dish!

How to Store and Freeze Smoked Sausage Mac and Cheese Pasta

  • Fridge: Store leftovers in an airtight container for up to 3–4 days. This will keep your Smoked Sausage Mac and Cheese Pasta fresh and ready to reheat.

  • Freezer: For longer storage, freeze portions in airtight containers or heavy-duty freezer bags for up to 2–3 months. Make sure to label them with the date!

  • Reheating: To reheat, thaw overnight in the fridge, then warm in a skillet over medium heat, adding a splash of milk to bring back the creamy texture.

  • Make-Ahead: Prepare this dish ahead of time and store it in the fridge. When you're ready to enjoy it, simply reheat it for a comforting meal any night of the week!

Expert Tips for Smoked Sausage Mac and Cheese Pasta

  • Thicker Sauce: To achieve a creamier cheese sauce, incorporate more cheese or let it simmer slightly longer for denser consistency.

  • Baked Goodness: For a crispy topping, transfer the mixture to a baking dish, sprinkle with breadcrumbs, and bake at 350°F (175°C) for 10-15 minutes until golden.

  • Vegetable Additions: To enhance flavor and nutrition, sauté vegetables like spinach or bell peppers with the sausage, allowing their flavors to meld beautifully.

  • Roux Basics: Keep the heat moderate while making the roux to prevent burning; stir continuously for the best results in your Smoked Sausage Mac and Cheese Pasta.

  • Cheese Variety: Experiment with different cheese combinations such as pepper jack for spice or a blend of your favorites to create your unique twist!

Smoked Sausage Mac and Cheese Pasta Variations

Feel free to let your creativity shine by swapping ingredients and adding personal touches to this delicious dish!

  • Vegetarian Version: Omit the smoked sausage and load it up with roasted vegetables like bell peppers and zucchini. This tweak creates a delightful and colorful meal!

  • Spicy Kick: Toss in some diced jalapeños or a pinch of cayenne pepper while cooking to infuse that extra heat into your dish. This simple addition can elevate your mac and cheese to a whole new level!

  • Cheese Blend: Experiment with different cheese combinations such as pepper jack for a spicy twist or smoked gouda for an added depth of flavor. Your cheese sauce can become a flavorful masterpiece!

  • Whole Grain Goodness: Use whole wheat pasta instead of traditional elbow macaroni for a nutritional boost. It adds fiber while still keeping the comforting essence you love!

  • Dairy-Free Delight: Substitute regular milk and cheese with plant-based alternatives for a vegan option. Almond milk and cashew cheese can create a creamy texture without the dairy!

  • Lower-Calorie Swap: Use reduced-fat milk and cheese or opt for Greek yogurt in the sauce for a creamy yet lighter version that doesn't skimp on flavor. You’ll be surprised how delicious it is!

  • Pasta Swap: Change things up by using other pasta shapes like cavatappi or fusilli for a fun twist on texture. Each bite will bring a new experience to your table!

  • Flavor Boosters: Add a splash of Worcestershire sauce or a teaspoon of Dijon mustard to the cheese sauce for an extra layer of flavor. These small changes can transform your dish into a flavor bomb!

Feel inspired? Dive into these variations to make this smoked sausage mac and cheese pasta your own culinary creation! For more recipe ideas, check out my guide to crowd-pleaser meals or discover ways to enhance your dishes with yummy spices!

Make Ahead Options

These Smoked Sausage Mac and Cheese Pasta are perfect for meal prep aficionados! You can prepare the cheese sauce and cook the pasta up to 24 hours in advance; simply refrigerate each component separately to maintain their textures. When you're ready to enjoy, just combine the cold pasta and cheese sauce in a skillet over low heat, adding the pre-cooked sausage until everything is heated through—this will keep your dish just as delicious as if made fresh. If you want to make it even easier, assemble everything in a baking dish, cover it tightly, and refrigerate for up to 3 days. Just bake until bubbly when it's time to serve!

What to Serve with Smoked Sausage Mac and Cheese Pasta

There's nothing like completing a family meal with a few delightful side dishes that elevate your dinner experience and complement your main course beautifully.

  • Garlic Bread: Perfectly crispy and warm, it adds a satisfying crunch while complementing the creamy sauce of the pasta.

  • Steamed Broccoli: This vibrant green adds a nutritious crunch and a fresh, earthy note that balances the richness of the dish. Plus, the bright color makes a beautiful presentation on the plate!

  • Side Salad: A crisp garden salad with mixed greens, cucumbers, and a tangy vinaigrette brings a refreshing contrast, cutting through the heaviness of the mac and cheese.

  • Coleslaw: Creamy coleslaw adds a delightful crunch and slight sweetness, making each bite of pasta even more enjoyable.

  • Roasted Vegetables: Tossed in olive oil and herbs, roasted carrots or zucchini add texture and a touch of sweetness to your meal, making it feel wholesome and balanced.

  • Refreshing Lemonade: Pair your meal with a chilled glass of homemade lemonade to cleanse the palate with its bright, citrusy notes that harmonize perfectly with the smoky flavor of the pasta.

Smoked Sausage Mac and Cheese Pasta Recipe FAQs

What kind of pasta is best for this recipe?
Absolutely! Elbow macaroni is classic, but feel free to use small pasta shells, penne, or rotini. The goal is to have a pasta shape that can hold onto that creamy cheese sauce beautifully!

How should I store leftovers?
After enjoying your Smoked Sausage Mac and Cheese Pasta, transfer any leftovers to an airtight container. It stays fresh in the fridge for about 3–4 days. Just remember to let it cool down completely before sealing it up to keep the texture just right.

Can I freeze this dish?
Definitely! You can freeze portions in airtight containers or heavy-duty freezer bags for up to 2–3 months. It's a great way to have a comforting meal ready to go! Just be sure to label your containers with the date so you can keep track.

My cheese sauce turned out lumpy. What should I do?
No worries, it happens! If your sauce becomes lumpy, try whisking it vigorously over low heat. If it's still not smoothing out, you can blend it using an immersion blender or transfer it to a regular blender to achieve that creamy consistency. Remember, stirring continuously when adding the milk can help avoid lumps in the first place!

Are there any dietary modifications I can make?
Very much so! This Smoked Sausage Mac and Cheese Pasta is versatile. For a vegetarian option, simply omit the sausage and add your choice of roasted veggies like bell peppers or spinach. You can also use gluten-free pasta and plant-based cheeses to accommodate gluten or dairy allergies—it's all about making it work for you!

Can I prepare this dish ahead of time?
Absolutely! You can assemble the Smoked Sausage Mac and Cheese Pasta in advance and keep it in the fridge for a quick reheat. When you're ready to eat, just warm it up gently on the stovetop or in the oven. If the sauce thickens too much in the fridge, stir in a bit of milk during reheating to restore that creamy consistency.

Indulgent Smoked Sausage Mac and Cheese Pasta Made Easy

A creamy and smoky Smoked Sausage Mac and Cheese Pasta recipe, perfect for busy weeknights.
Print Recipe
Prep Time 10 minutes mins
Cook Time 20 minutes mins
Total Time 30 minutes mins
Servings: 4 servings
Course: Dinner
Cuisine: American
Calories: 500
Ingredients Equipment Method Nutrition Notes

Ingredients
  

For the Pasta
  • 2 cups Elbow Macaroni or Small Pasta Shells
For the Cheese Sauce
  • 3 tablespoons Unsalted Butter
  • 3 tablespoons All-Purpose Flour
  • 2 cups Milk
  • 1 cup Shredded Sharp Cheddar Cheese
  • 1 cup Shredded Mozzarella Cheese
  • 1 cup Shredded Gouda Cheese
For the Sausage
  • 12 ounces Smoked Sausage
For Seasoning
  • 1 teaspoon Garlic Powder
  • to taste Black Pepper
  • to taste Salt
For Garnish
  • 2 tablespoons Chopped Parsley optional

Equipment

  • Large pot
  • large skillet
  • colander

Method
 

Step-by-Step Instructions
  1. Begin by bringing a large pot of salted water to a rolling boil. Add your elbow macaroni or small pasta shells, cooking according to the package instructions until al dente, usually around 8-10 minutes. Once cooked, drain the pasta in a colander and set it aside.
  2. In a large skillet over medium heat, add the sliced smoked sausage. Cook for 4-5 minutes, stirring occasionally until browned. Transfer to a plate.
  3. In the same skillet, melt the butter. Add flour, stirring continuously to create a roux for about 1 minute. Gradually whisk in the milk, stirring until thickened, about 3-4 minutes.
  4. Lower the heat and stir in cheddar, mozzarella, and gouda cheeses until melted and smooth.
  5. Add the cooked pasta and the browned sausage into the skillet, stirring gently to combine. Season with garlic powder, salt, and black pepper to taste.
  6. Remove from heat and transfer to bowls or a serving dish. Sprinkle with chopped parsley and serve immediately.

Nutrition

Serving: 1servingCalories: 500kcalCarbohydrates: 45gProtein: 25gFat: 25gSaturated Fat: 15gPolyunsaturated Fat: 2gMonounsaturated Fat: 8gCholesterol: 70mgSodium: 800mgPotassium: 400mgFiber: 2gSugar: 3gVitamin A: 10IUVitamin C: 2mgCalcium: 25mgIron: 10mg

Notes

Leftovers can be stored in an airtight container for up to 3-4 days. For longer storage, freeze portions for up to 2-3 months.

Tried this recipe?

Let us know how it was!

More Dinner

  • Golden Coconut Chicken Curry
    Golden Coconut Chicken Curry: A Cozy, Flavorful Escape
  • Shrimp Rice with Herbs
    Savory Shrimp Rice with Herbs: A Healthy Family Favorite
  • Spiced Golden Chicken Rice Dinner
    Easy Spiced Golden Chicken Rice Dinner for Busy Nights
  • Cheeseburger Wraps
    Irresistibly Juicy Cheeseburger Wraps for a Tasty Twist

Leave a Reply Cancel reply

Your email address will not be published. Required fields are marked *

Recipe Rating




Welcome, Fellow Food Adventurer!

Hi, I'm Julie! I'm a passionate home cook who believes every meal should be an adventure. Join me as I share tested recipes, kitchen stories, and culinary discoveries that will inspire your next delicious creation.

More about me

Popular

  • Breakfast Poutine and Creamy Hollandaise
    Indulgent Breakfast Poutine with Creamy Hollandaise Magic
  • Baked Eggs with Veggies
    Delicious Baked Eggs with Veggies for a Healthy Start
  • Crispy Parmesan Potato Rounds
    Irresistibly Crispy Parmesan Potato Rounds: Your New Snack Crush
  • Savory Breakfast Crêpes with Ham Cheese
    Irresistibly Savory Breakfast Crêpes with Ham Cheese Delight

Seasonal

  • Coconut Shrimp
    Indulge in Crispy Coconut Shrimp with Sweet Chili Delight
  • Crockpot Beef and Barley Soup
    Cozy Crockpot Beef and Barley Soup for Comforting Nights
  • Spicy Cucumber Salad
    Delicious Spicy Cucumber Salad That Will Refresh Your Summer
  • Crispy Potato Salad with Creamy Yogurt Dill Dressing
    Crispy Potato Salad with Creamy Yogurt Dill Dressing Bliss

Footer

↑ back to top

Copyright © 2025 Julies Cooking Adventures Privacy Policy Terms & Conditions Contact